TOKYO MOTOR SHOW 2007

List of Exhibits



WP WP:World premiere (Product exhibited for the first time in the world at the Tokyo Motor Show)   JP JP:Japan premiere (Product that has arleady premiered abroad, but being exhibited for the first time in Japan at the Tokyo Motor Show)

Parts / Governments(North Hall)

Booth No. Exhibitor Name WP / JP Exhibit Name New Function / Feature
N205 Japan Auto Parts Industries Association WP    
  Pipes for automotive engines Patented CB flanges are lighter than conventional casting pipe flanges, achieving both space and cost efficiencies, resulting from the innovative combination of pressed parts to produce flanges. We will display its new version, one CB flange joined with two different tubes.
The integrated iEGR cooler (patented) developed by SENIOR FLEXONICS, forming an alliance with us, saves time to join pipes to cooler. It provides high cooling efficiency with short pipe route and minimises the effects of ageing on gas tube performance.
     
  Introduction of manufacturing and assembly of prototype body panel parts. As a specialized manufacturer of prototype body panel parts, we have 40 years of experience in manufacturing and assembling of;
·Prototype body panel parts for development of new automobiles.
·Body panel parts for small volume commercial production vehicles.
Various materials such as normal steel, high tensile steel, stainless steel, aluminum and titanium panels processed.
Through process from die designing based on 3D CAD parts data, FC and ZAS casting, machining, stamping works, laser, metal finishing to assembly is done in-house.
Many highly skilled expert engineers and technicians with solid knowledge and knowhow acquired from long career in automobile development and production will meet the expectations of the clients on quality, delivery and cost.
  Introduction of outsourcing of 3D CAD works and temporary staff service with Filipino engineers. Based on our long experience in automobile development and manufacturing, we established 3D AUTO DESIGNS (PHILS.) INC. in the Philippines with the assistance of the related Philippine authorities in 2005 and are proactively engaged in;
·Receiving 3D CAD works utilizing the company.
·Dispatching Filipino CAD engineers as temporary staff.
We hire engineers mainly those with experience in working in a Japanese company, give training on 3D CAD and Japanese language through design work at 3D AUTO DISIGNS and give experience in "MONO ZUKURI" (actual manufacturing) at the prototype parts manufacturing process of 3D AUTO PROTECH to dispatch them to the clients as ready engineers.
  O2 Sensor Heat resistance, Chemical resistance, Hydrolysis resistance
  Turbo Charger Impeller Heat resistance, injection molding
  Warm Gear Wear resistance, Chemical resistance, Injection molding
  Seal Ring Chemical resistance, Heat resistance, Wear resistance, Injction molding
  Washer Wear resistance, Chemical resistance, Heat resistance, Injection molding
  Trochoid Oil Pump Chemical resistance, Wear resistance, Injection molding
  Quick Connector Heat resistance, Chemical resistance, Wear resistance
  Shift Fork Pad Wear resistance, Heat resistance, Chemical resistance
  VICOTE Coatings VICTREX coating product with properties of VICTREX PEEK
  APTIV Films VICTREX film prodct with properties of VCTREX PEEK
  Macromelt product This product offers a selector switch component which is of highwaterproof insulation and good manufacturing effiicency.
he waterproof insulation part of crimped terminal prevents the invasion of water caused by a longtime change.
To prevent the insulation failure and corrosion, and in search of the possibility to get rid of instability movement and malfunction, we have developed this product.
By doing metal molding with thermoplastic polyamide resin material, it prevents the insulation failure and corrosion, the waterproof insulation part will stiffen in a short time of 2-3 minutes,in result, effective manufacturing of the selector switch component is enabled.
     
  Oil Seal,ORing We manufacture Automotive Oil Seals as replacement parts, which cover twelve Japanese car manufacturers .
Also we manufacture various kinds of Oil Seals for industrial purpose, which are used in many parts of the rotation, and many kinds of O-Rings, which are used to seal liquid and gas.
     
N206 Press Kogyo Co., Ltd.   Rear Axle Module(Drive) for Heavy Duty Truck "Unit bearing adoption Axle Module parts" widely employed by the Europe vehicle is proposed. It is the greatest feature of maintenance-free.
  Rear Axle Housing for Heavy Duty Truck In our company, development which aimed at standardization of Axle housing with various variations is performed. We introduce some component engineerings in it by the concept model this time.
  Front Under-run Protection Device In our company, product development which made the safe disposition top the keyword is carried out. FUPD which We introduce here is the abbreviation for Front Under-run Protection Device, and is equipment it is made not hidden when a passenger car collides with the track front part. In our company, the correspondence to the safety standard enforced from September, 2011 was taken in advance, FUPD was developed, and it has proposed to the track maker.
  Rear Under-run Protection Device RUPD is the abbreviation for Rear Under-run Protection Device, and is equipment it is made not hidden when a passenger car collides with the track rear. You employ with the development products of our company at four companies of domestic tracks. Moreover, development which took in advance and carried out toughening of regulations in September, 2011 was performed, and it has proposed to the track maker.
  ABS Sensor ring We have accomplished to produce ABS sensoring with our unique precision press process. Result of this production process, we could reduce Machining process and achieved weight saving.
  Original Shaped Steel Pipe Original steel pipes are the products which made full use of the original forming technology of our company. Junction can be lost by unifying the conventional division structure, and the improvement in reliability, a light weight, and quantity structure on the strength can be acquired. It is adopted by the component (pillar) of a cab for construction machines on the strength, and application on vehicles parts various from now on is aimed at.
  Products by Paper Folding Form In PFF, it is the abbreviation for Paper Folding Form, and is the original processing method of our company which bends a steel plate like origami and fabricates it. Intensity can be secured because intensity makes a required portion a two-sheet pile, and intensity can carry out weight mitigation to an unnecessary portion. Moreover, reliability also improves by really making welding into the minimum by fabrication.
  Propeller for mixer Our company has the factory in North America, Thailand, China, and Europe as an oversea production base. Here, we introduce the product example in Europe.
  Bracket, Foot Step Our company has the factory in North America, Thailand, China, and Europe as an oversea production base. Here, we introduce the product example in Europe.
  Bracket, Fuel Tank Our company has the factory in North America, Thailand, China, and Europe as an oversea production base. Here, we introduce the product example in Europe.
  Suspension Beam Our company has the factory in North America, Thailand, China, and Europe as an oversea production base. Here, we introduce the product example in Europe.
N207 Allison Transmission, Inc.   Automatic Transmission for Commercial Vehicle Allison is a fully automatic transmission for trucks and buses, of which market share is more than 80% in the world. Product line covers all of range for light, medium and large sized vehicles.
N208 Nissin Kogyo Co., Ltd.   Motorcycle for Races Motorcycle with NISSIN brake system for Suzuka 8hours endurance race.
  Front Brake Master Cylinder for Races Front brake master cylinder for on-road motorcycle races in World Championship, World Endurance Championship and National Championship.
  Front Brake Caliper for Races Front brake caliper for on-road motorcycle races in World Championship, World Endurance Championship and National Championship.
  Rear Brake Master Cylinder for Races Rear brake master cylinder for on-road motorcycle races in World Championship, World Endurance Championship and National Championship.
  Rear Brake Caliper for Races Rear brake caliper for on-road motorcycle races in World Championship, World Endurance Championship and National Championship.
  Front Brake Master Cylinder for MotoGP Races Front brake master cylinder for on-road motorcycle races in World Championship MotoGP class.
  Front Brake Caliper for MotoGP Races Front brake caliper for on-road motorcycle races in World Championship MotoGP class.
  Front Brake Rotor for MotoGP Races Front brake rotor for on-road motorcycle races in World Championship MotoGP class. Made of carbon composite.
  Rear Brake Master Cylinder for MotoGP Races Rear brake master cylinder for on-road motorcycle races in World Championship MotoGP class.
  Rear Brake Caliper for MotoGP Races Rear brake caliper for on-road motorcycle races in World Championship MotoGP class.
  Front Brake Master Cylinder for Motocross Races Front brake master cylinder for Motocross races.
  Front Brake Caliper for Motocross Races Front brake caliper for Motocross races.
  Rear Brake Master Cylinder for Motocross Races Rear brake master cylinder for Motocross races.
  Rear Brake Caliper for Motocross Races Rear brake caliper for Motocross races.
  Front Brake Master Cylinder for On Road Front brake master cylinder for on road motorcycles.
  Front Brake Caliper for On Road Front brake caliper for on road motorcycles.
  Clutch Master Cylinder for On Road Clutch master cylinder for on road motorcycles.
  Rear Brake Master Cylinder for On Road Rear brake master cylinder for on road motorcycles.
  Rear Brake Caliper for On Road Rear brake caliper for on road motorcycles.
  Rear Brake Caliper for ATV Rear brake caliper for ATV models.
  Front Brake Master Cylinder for Motorcycles Front brake master cylinder for motorcycles. Chromium plated.
  Front Brake Caliper for Motorcycles Front brake caliper for motorcycles. Chromium plated.
  ABS Modulator Unit for Motorcycles ABS modulator unit for motorcycles.
  Brake Master Cylinder & Master Power for Automobile Brake master cylinder & master power for automobile.
  VSA Modulator Unit for Automobile VSA modulator unit for automobile.
  Front Brake Caliper for Automobile Front brake caliper for automobile.
  Rear Brake Caliper for Automobile Rear brake caliper for automobile.Ball & Ramp mechanism.
  Rear Brake Assembly for Automobile Rear parking brake assembly for automobile.
  Knuckle for Automobile Aluminum knuckle for automobile.
WP Front Brake Caliper for Automobile Front brake caliper for automobile. Opposed 4pot caliper which was designed newly for pure sport models with the expertise of the motorcycle racing.
  Carbon Nano Tube / Aluminum (Disk) Disk made of Carbon Nano Tube / Aluminum composite.
  Carbon Nano Tube / Aluminum (Bar) Bar made of Carbon Nano Tube / Aluminum composite.
  Integrated Brake System Integrated brake system for hybrid automobile. Advanced Hydraulic Booster (AHB).
N301 KYB Corp.      
  EPS for Motor Racing  
  Motorcycle Steering damper Trial Machine  
  Front Fork & Rear Cushion Unit for Road Race  
  Front Fork & Rear Cushion Unit for Motocross Race  
  Push Pull & Rotary Steering Damper  
WP Oil Free Type Damper(OFD)  
WP Alternative Fluid Damper(AFD)  
WP Biodegradable Fluid Damper(BFD)  
  Harmofreq SockAbsorber  
  Load Sensing SockAbsorber(LSS)  
  Real Sports Damper Spec-MR  
  DriveRecorder KURUMAME  
WP Paris Dakar Damper For Ukyou Katayama  
N302 Chuo Spring Co., Ltd.   SASC  
     
  High anti-corrosion and high strength coil spring  
  Active Stabilizer bar  
     
     
     
     
     
     
     
     
     
     
     
     
     
     
  Fromed Wire Bracket  
     
     
     
     
     
     
N303 NHK Spring Co., Ltd.   Tubular coil springs Lightweight coil springs made from high strength pipe.
  Titanium alloy coil springs Titanium is known for its high strength-to-weight ratio and low modulus of elasticity, making it the choice for compact coil springs 40-50% lighter than steel springs. While the use of titanium alloy coil springs in automotive suspension spring applications has been limited to date, these springs are under development for hybrid vehicles and model cars requiring strong, yet lightweight components.
  High strength coil springs NHK's economical new designs surpass conventional 1200 Mpa coil springs to provide improved corrosion fatigue resistance and accommodate a maximum stress of 1300 Mpa. Our high strength coil springs are found in many high performance cars.
  Active headrest mechanism Our seating device reduces passenger whiplash injuries in rear-end collisions. The mechanism works during a collision by tilting the headrest while moving it up to lessen sudden changes in the angle of the neck and torso, thereby reducing the strain on occupants.
  Impact absorbing devices New product ideas in collision safety. These key components protect drivers, passengers, and pedestrians by absorbing the impact forces generated during collisions.
  Scanning actuators Scanning actuators scan objects in one or two dimensions. The spring supports and electromagnetic drive in our actuators provide smooth operation in intervehicular distance radar and obstacle detection sensors.
  Aluminum base printed wiring boards Perfect for applications requiring heat dissipation or high current control, these wiring boards feature an aluminum base and an insulating layer with excellent thermal conductivity.
  One-touch nuts Makes quick work of fastening operations. Simply slide the nut onto the bolt and turn once or twice to fasten.
  Hard disk drive (HDD) suspensions State-of-the-art precision flat springs support magnetic heads that read/write data on hard disk drives. NHK spring is proud to be the second largest supplier of HDD suspensions worldwide. Our advanced development capabilities and technical expertise provide solutions that meet the expanding demand for a wider variety of applications for higher capacity and higher speed HDD.
  Valve springs New materials and processing methods offer superior durability, heat resistance, and reliability at high engine rpm.
  ) Motorcycle steering dampers Attached to the motorcycle handlebar, NHK's steering damper absorbs motorcycle ride vibration.
     
N304 Aisin Seiki Co., Ltd.   Demonstration Car  
  RWD 6-speed Automatic Transmission for Light Trucks and Buses  
  Automated Manual Transmission  
  Torsional Damper  
  Electric Water Pump for Cooling Inverter  
  Electric Oil Pump for Cooling Motor  
  Actuator for Electric Active Stabilizer  
  Power Tilt Steering Column with Lower Tilt Center  
  Four Wheel Steering System  
  Pre-crash Intelligent Head Restraint  
  Rear-seat Relaxation System  
JP 3 Stage Variable Discharge Oil Pump  
JP Variable Intake Manifold with an Integrated Rotary Valve  
  VVT Actuator, Oil Control Valve  
  Driver Monitoring System  
WP Intelligent Parking Assist  
  Magnesium Cylinder head cover  
  SUS EXHAUST MANIFOLD ・Optimized pipe length and diameter
・High output power achieved by introducing an independent long branch structure (to comply with a new long term emission regulation)
・Simplified structure with a single-pipe
  SUS EXHAUST MANIFOLD WITH THE WELDINGLESS HEAD FLANGE AND PIPE ・High output power of the engine is achieved by introducing an independent long branch structure
・Simplified structure by eliminating a collecting pipe achieves reduction in cost and weight.
  Thin Wall Cast Steel Turbine Housing ・High heat resistant cast iron is applied.
・Thin-walled cast iron is provided by a special mold and molten metal treating. Cost reduction is achieved by not applying pressure nor vacuum casting method.
  High Accuracy & High Carbon Disc Rotor (for 18in Wheel) ・Surface slide run-out accuracy of lower than 10μm in a large diameter of 18 inches is accomplished.
・Vibrational damping dissipation is improved by applying high carbon cast iron, resulting in brake-vibration reduction
・Cooling capacity of disc rotor at maximum is improved by applying high carbon iron with high-thermal conductance and scroll-like ventilating fins
  LIGHTWEIGHT STEERING KNUCKLE ・Development of new material (DB material) with higher strength and elongation by decomposing and homogenizing the substructure of cast iron
・Lightweight design by utilizing CAE
  Die Quench Door Beam ・The use of the 1800MPa-class die quenching process achieves significant weight reduction.
・Heated plates are pressed and quenched at the same time to ensure strength equivalent to that of ultra high-tension material of 1800MPa class.
・Addition of special elements enables enhanced strength, improved hardenability and modification of material composition.
・By applying the die quenching process, anti-corrosive steel plates are used for vehicle's underbody parts, thus achieving significant weight reduction.
・The anti-corrosive material developed for the die quenching process ensures corrosion preventive performance equivalent to that of galvanized steel.
  Die Quench Bumper Reinforcement ・Introduction of the die quenching process in the production of bumper reinforcement achieves significant weight reduction.
・Heated plates are pressed and quenched at the same time to ensure strength equivalent to that of ultra high-tension material of 1470MPa class.
  High Performance Spray Damping Coat ·Environmentally friendly water based coating
·Lightweight and high damping performance
·High workability to spray vertical and concave surfaces
·Enables to automate manufacturing processes and also achieves lean stock space
  QUICK DRY WATERBORNE HIGH CORROSION RESISTANT PAINT ·Waterborne friendly to environment (low VOC)
·Quick drying
·High corrosion resistance
  Low-Temperature Short-Time Curing Body Sealer ·Low temperature one-time baking leading equal performance as conventional products
·In addition to solvent base paint, water base paint is applicable
·Not only manual applications, various applications are possible
·Thick application, will not cause sagging
  LOW DRAG WET FRICTION MATERIAL ·Realization of low drag torque by segment piece design adapting use environment
·Raw material yield improvement with segment type

  HIGH μs WET FRICTION MATERIAL ·Good balance between static and dynamic friction factors providing with superior in shift feeling
·Durable long life with shift heat resistance and peeling resistance
  HIGH HEAT RESISTANT L/C FRICTION MATERIAL ·Positive μ-V curve providing with superior slip control
·Good durability against high temperature oil and heavy load achieving long life
  NON-SOLVENT CLUTCH FACING ·Friendly to environment with no organic solvent process
·Applicable not only for manual transmission but also for electronic-control automatic clutch
  High Torque Capacity RWD 8-speed Automatic Transmission TL-80SN ·The world's first high-performance 8-speed automatic transmission qualified for luxury cars
·Multi-speed automatic transmission with excellent acceleration & low fuel consumption
·Low noise level and excellent shift performance
·Lightweight due to the housing (converter housing and extension housing) integrated case

*Based on Lepelletier system
  High Torque Capacity RWD 6-speed Automatic Transmission TB-68LS ·Lightweight and compact 6-speed automatic transmission suitable for over 4.5 liter large luxury SUV
·Improved fuel efficiency and vehicle performance by optimization of gear ratios
·Provides quietness and shift performance suitable for high grade SUVs
·Guaranteed durability for truck-use
  High Torque Capacity FWD 6-speed Automatic Transmission TF-68SC ·High torque capacity up to 450Nm, lightweight and compact 6-speed automatic transmission suitable for vehicles and SUV
·With the adoption of a new gear train (gear configurations), lightweight and compact design is achieved by a drastic reduction in the number of parts from conventional 5-speed automatic transmission
·Improved fuel consumption and vehicle performance by providing optimized gear ratios

*Based on Lepelletier system
  Medium Torque Capacity Continuously Variable Transmission XB-20LN ·The world's lightest compact continuously variable transmission suitable for vehicles up to 1.8 liter class
·Similar installation to conventional 4-speed automatic transmissions
·Excellent shift response with low inertial torque converter
·10 % improved fuel consumption at high speed
compared with 4-speed automatic transmission, due to improved hydraulic pressure control and wide gear ratios
  4WD Hybrid Transmission HR-10F ·Hybrid transmission with excellent vehicle performance and quietness suitable for luxury vehicles
·Vehicle performance of 6-liter class vehicle comparable to a V12 engine and the fuel efficiency of 3-liter class
·Extreme quietness suitable for the most luxurious vehicles due to the reduction of radiated sound and vibration transmission by the most-advanced analyzing technology
·Newly developed full time 4WD system to enable the vehicle to drive stably by conveying the hybrid power onto the road surface
  FWD 2-Motor Hybrid System HD-10 ·2-motor hybrid system with compact & high performance inverters integrated
·Implementation of compact hybrid system with ECU and inverter integrated into transmission
·Power split system that uses both series and parallel systems
·Use and recover energy effectively by designing exclusive motors for drive and power generation
JP TOYOTA HDD Voice Navigation System for Japan (Compatible with G-BOOK mX) ·High-end HDD Navigation System equipped with the world first functions
·Realization of high-speed and high capacity by newly developed smart navigational engine
·Compatible with "Map on Demand": the world's first map-data updating service for quickly delivering incremental map data to the car navigation system
·G-route search and accurate traffic prediction according to the Probe Communication Traffic Information
·Recognizes the car's precise position by navigation map data and image through the rear camera
·Alarm function with sounds and display when the driver approaches the a stop sign without decreasing the vehicle speed
·Wireless connection to car audio with Bluetooth® AV Profile
  TOYOTA HDD Voice Navigation System for Japan NHDA-W57G(Compatible with G-BOOK mX) ·Toyota dealer option model with G-BOOK mX telematics service and "Map on Demand", an exclusive incremental map data updating service
·"Map on Demand"updates maps by connecting to the G-BOOK mX server via a Bluetooth® mobile phone
·Highly customizable interface: 512 colors for button illuminations, selection of 3 different display buttons colors
·Advanced sound functions: EUPHONY Virtual 5.1CH, Road EQ (adjusts the sound quality according to surrounding noises in the car)
  LEXUS DVD Voice Navigation System for Europe ·Luxury design adapted to Lexus car interiors
·High-resolution screen and improved display design
·Advanced navigation features: 3D lane guidance on motorways, lane guidance in cities, 3D landmarks and route tracing record
·Integrated RDS-TMC tuner for traffic information and dynamic routing in Europe
JP ECLIPSE HDD Voice Navigation System for Japan AVN887HD ·7-inch dual display: the passenger can watch DVD-Videos and operate the system while the driver only sees the navigation map
·3D intersection movie for a realistic representation of road intersections
·Mobile phone link: send the route as wallpaper or navigate further with the mobile phone
·Integrated one-segment High-Definition Television tuner
*AVN is a registered trademark of Fujitsu Ten Ltd.
  Audi DVD Voice Navigation System for Europe (Navigation Plus) ·Double DIN Navigation System Designed for Audi
·All-in-one system: navigation, audio, telephone connection
·Integrated voice recognition system
·High-speed DVD-based navigation
·Two SD memory card slots for MP3-music files
·Integrated RDS-TMC tuner for traffic information and dynamic routing in Europe
  AUDI (FAW-VW) MOST DVD Voice Navigation System for China ·MOST-compatible navigation system designed for Audi
·Newly developed smart search engine for improved navigation speed
·Voice and visual guidance in Chinese (standard) and English
·Special design for Audi vehicles' interiors for the most comfortable and intuitive operation
  GM (DELPHI) DVD Voice Navigation System for North America ·Luxury navigation and car entertainment system designed for premium cars
·High-end navigation system with high-resolution 8-inch VGA display
·Complete North American database coverage including Alaska and Puerto Rico
·10 million points of interests
·Compatible with XM Traffic
  High Torque Capacity 6-speed Manual Transmission for RR 「SP6」  
  High Torque Capacity 6-speed Manual Transmission for FWD 「BG6」  
  High Torque Capacity 6-speed Manual Transmission for RWD「AY6」  
  High Torque Capacity Transfer Case for FWD 「TN2」  
  Brake System  
N401 Showa Corp.      
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
     
N402 Akebono Brake Industry Co., Ltd.      
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